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Insulation resistance refers to the resistance value
presented by applying voltage to the insulating part of the connector, which
causes leakage current on the surface or inside of the insulating part. That
is, insulation resistance (M_) = voltage (V) / leakage current (muA) added to
the insulator. The insulation resistance of the connector is tested to
determine whether the insulation performance of the connector meets the
requirements of circuit design or whether it meets the requirements of relevant
technical conditions when it is subjected to environmental stresses such as
high temperature and humidity.
Insulation resistance is a limiting factor in
designing high impedance circuits. Low insulation resistance means high leakage
current, which will destroy the normal operation of the circuit. For example,
the formation of feedback loop, excessive leakage current generated by thermal
and direct current electrolysis, will cause insulation damage or make the
electrical performance of connectors worse. Influencing factors of 1.2M16
aviation plug
It is mainly affected by insulation material,
temperature, humidity, contamination, test voltage and the duration of
continuous application of test voltage.
1) M16 Aviation Plug Insulation Material
It is very important to choose the insulation material
when designing electrical connectors. It often affects the stability and
qualification of the insulation resistance of subsequent products. For example,
a factory used acetaldehyde glass fibre plastics and reinforced nylon as
insulators. These materials contain polar genes and have high hygroscopicity.
The insulation performance can meet the product requirements at room
temperature, but the insulation performance is not up to standard at high
temperature and humidity. After using special engineering plastics PES
(polyphenylene ether sulfone) material, the insulation resistance of the
product has little change after wet test at 200 1000 h and 240 h, and it is
still above 105M without abnormal change. 2) M16 Aviation Plug Temperature
High temperature will destroy the insulating material,
resulting in reduced insulation resistance and voltage resistance. For metal
shells, high temperature can make contact parts lose elasticity, accelerate
oxidation and cause coating deterioration. If GJB598 is used to produce
environmental fast separation connector series 2 products, the insulation
resistance should be no less than 5000M at 25 C, and no less than 500M at 200
C.